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Tank Calibration

With the continuous improvement of station’s refined management requirements, it is becoming increasingly important to accurately control the oil storage at gas station.  The underground tank in gas station is easily deformed or inclined due to unproper installation or geological reasons, which make the volume chart not accurate. Therefore to recalibrate the tank volume chart will be most important. Sanki develop this system to help the customers to get the accurate volume chart to improve the operation management.  
 
     
 
On the same working principle, this system also is applied on road tanker volume chart calibration. 

At present, oil companies are basically regular calibrate tank in gas station with manual, and then form the current tank volume table, but the accuracy of manual measurement can no longer satisfy the increasing demands of refinement. This calibration system is designed and produced in full accordance with national measurement regulations, and have passed the strictly examine and approve. The underground tank and truck tank could totally satisfy the measurement standards after re-calibration by Sanki calibrate system!
 
 
                              
 
l System working program :
Discharge the oil to the measured tank through volume measurement machine, which accurately measure the oil volume unloaded, then probe detect the oil level inside the tank, and the computer collect real-time data from both parties, the computer will automatically generate volume chart 
 
l Main technical parameters:
 t Measured height:3800mm at maximum
 t Differentiate ratio:0.01mm
 t Accuracy: ±0.1mm
 t Measure accuracy: <±2.5‰
   t Ex-proof mark: ExdⅡ AT3
   t Measuring range: 100~300L/min
   t Power supply: 220V  50Hz; 380V  50Hz
   t Environment temperature: -25~+55
   t Relative humidity: 20%~95%﹪RH
   t Working pressure: ≤0.5Mpa
   t Apply to: diesel, gasoline,kerosene
 
l Advantages:
   t automatically generate volume chart , without manual operation.
   t High accurate volume chart produced, error less than 0.25%.
   t Fast measure speed, less than 2 hours if calibrating a tank 30CBM
   Oil discharging or sucking, both ways to create volume chart
   t Interval stop or non stop working ways.
   t Automatic measurement or manual data input, two ways for chart.
   t high oil level limitation setting automatically to avoid overfill
   Powerful data save mechanism, avoid data loss.
   t multi-scale volume chart available for creation
   t Data copy available to avoid loss
   t Volume chart data available imported to Word、Excel and Txt format
   t Chinese and English language for choice

l System configuration:
 u Hardware configuration:
      t High precision volume measurement machine
  t Special Magnetostrictive probe
  t PC
  t Printer
  t RS232 to RS485 module
  t 2’’ anti-low temperature hose
  u Software configuration:
  t Special software for volume calibration
  t Special software for road tanker volume calibration 
 
1 Hardware parts 
 
        
              Mainboard                 high accuracy flow meter         vane pump

l  Volume measurement machine 

 u Features of Electronic parts:
  t Improved electro circuit workmanship greatly enhanced the reliability
      t Wide voltage design meet various situation maximum to AC380V ± 20%
      t Self diagnosis improves the efficiency of service.
      t Multiple self protections are available to enhance the performance during
           power phase lack,over-voltage or motor overheat occurr. 

  u Features of mechanical part 

  t High accuracy flow meter
        LB-type scraper flow meter is the latest heavy flow meter in the world. It has
        minimum leakage, high precision and more smoothly operation.
        v Main features:
         w Wide range flow rate, high pressure, strong adaptability.
         w High accuracy, well repeatability, and minimum impact by medium viscosity
            change.
         w Smooth rotation, no vibration and noise. 
        v Main technical parameters
         w Flow rate range: 50-500L/min
         w nominal pressure:1.6MPa  
         w Measure Precision:≤±0.2%, 
         w repetitive error≤0.07% ;
         w Measurement range ratio ﹥1:10   
         w Environment temperature:-40℃~+55℃ 
   
 t Vane pump
        YB series self-suction vane pump adopt rotor which with vane to drive liquid.
        Self-lubricating vane pump is made from nodular cast iron, with built-in bypass
        valve.
   v Main features:
         w Inlet suction is higher than 5m with fast speed and high flow rate, no need
            initial oil for suction, suitable for underground and aboveground tank.
         w The framework of vane makes more stable operation and lower noise.
         w Built-in bypass valve can adjust flow rate to avoid over pressure.
         w T type filter could effectively protect pump.
   v Main technical parameter
         w Nominal pressure:1.2MPa    
         w Inlet vacuum:≥54KPa   
         w Flow rate:350L/min  
         w Temperature:-40℃~+55℃       
         w Noise:≤75dB  
 
    Three stage filters effectively protect the precision and prolong the lifetime of volume
    machine. 

 u   Ex-proof design of volume machine
      v Ex proof parts such as junction box and pulser.
      v In hazardous Zone 1, all the parts are ex proof 
          protected.
      v Isolation place between electronic parts and Zone 1
          prevent oil and gas into the computer box;
      v Ventilation window at the side of dispenser avoid oil gas
          concentration at the bottom of dispenser.

l  Special Magnetostrictive probe 
 

     v High precision 
          Probe is with 0.1mm error and 0.01mm differentiate
          ratio, which can ensure the high accuracy of volume 
          chart produced.
     v Synchronization between oil volume and level changed
          oil level is changing rapidly, the response speed of
          current probe is few seconds generally, without 
          consistency of time length. So this take uncertainty
          factors between the oil volume changed and real-time
          level variation. Sanki special Magnetostrictive probe
          collect data twenty times each second at maximum,
          to strongly ensure the precision of calibration.
    v Prevention of level fluctuation 
         To ensure the minimum affect by level fluctuation during oil
         changed, we add a cylindrical stainless steel jacket based
         on original product. Data collected must be checked and
         confirmed several times to make sure the consistency
         of real-time display and actual level. 
 
l Intelligent PC software
The measurement and collection of data are particularly important to the analysis and calculation of oil volume discharged and level. The intelligent software adopt dynamic measurement interval、stable-oil precision dynamic balance to avoid large error during operation.  
 
       

 


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Fuel dispenser, Petrol pump, Fuel pump, Service station equipment, Tank-gauge, Sanki